· winding magnet wire coil; likes: 0. results 1 to 11 of 11 thread i have done what you are proposing by runing the lathe in the sloest back geared speed and holding the spool of wire on a round shanked screw driver. i can not remember if i found it necessary to hold my thrumb on the spool to prevent a back lash. i make a bobbin to hold
next take wire from each of the spools 23 and 26awg and enter about 15cm (6") into the hole on the bobbin center. now you should have 15cm of wire coming out of the end of the bobbin. next get some small insulation tape to secure the wire to the center of the bobbin. and start winding evenly and tightly with 23 and 26 awg wires together as you go.
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· i would bond the flatware directly to the magnets, old school fender style sans bobbin core, and then wind the coil directly onto the magnets. so after several thousand turns the coil would warp and ultimately collapse. as for wires breaking i just solder the ends together, coat the joint and continue on. but these days i rarely break the wire.
before i got large plastic bobbins from ebay i cut wood discs with a hole saw and glued them to dowel sections. no, for that matter. i have used longer nylon bolts so i could wind a longer coil with a longer core. i typically wind 1.5" 2" pvc bobbins. and feel it's very worthwhile. a 10# spool from temco through the zone will cost you
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there are just a few parts to a pickup, and the bobbin(the thing that holds the coil) is the first thing you need put together. to do this, you'll need to do is make up some kind of pattern for your bobbin. you need one piece for the top and one for the bottom. look at the pictures and factory made
· i ordered 42 gauge wire last night it wasn't possible to count the number of wraps as it was a fused bundle of plastic and weak stands. i measured the outside width of the original coils and wrapped a little wider to compensate for loser wraps and large wire.
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· plastic spools used today cost under $1 and in reality customers are not likely to pay a great deal more for a standard spool? but how much and can a robust spool made from materials like strong cardboard be viable? i would also feel really good at the end of a coil of filament if i could put the spool in the cardboard recycling
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these spool forms are great for holding thread spools, yarn spools, ribbon spools, rope spools, string spools, wire spools, light cable spools, light chain spools, etc. that will fit on them. two can be easily joined together to form its own spool, or any one can be used as an open ended spool.
next take wire from each of the spools 23 and 26awg and enter about 15cm (6") into the hole on the bobbin center. now you should have 15cm of wire coming out of the end of the bobbin. spaced 10 15mm or less. the built in bobbin would be around 15/20mm depending (experiment, you just need to be 1 or 2mm clear of the edges of the inner coil